When small business owners take a hands-on approach to manufacturing, they quickly realize the pros and cons of independent production. One of the main pros, of course, is the ability to enforce a high standard of quality control over your products. As demand rises, however, you may find some difficulty in keeping up with supply. At that point, how do you modestly scale at a comfortable rate while maintaining that high quality and keeping costs down for yourself and your customers?
As Hawaiian Gun Rack president and Big Kahuna Dennis Kahn explains, the trick for him was in studying how other businesses did it. Because Dennis creates hand crafted, environmentally sustainable surfboard racks, he focused mainly on techniques perfected by furniture manufacturers. By analyzing the furniture assembly process, he was able to adopt certain tricks of the trade that allowed him to mass produce his racks in a more efficient—and cost effective—manner. The key was being able to simplify his process in such a way that he could easily delegate it to others as he grew his team while maintaining a high degree of quality.