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Backordering: Managing delays like a pro in 2024

The good news: Your products are flying off the shelves. The bad news: Your most popular items are out of stock. So what’s next?


BackorderingΒ lets you to continue making sales and limit the number of customers lost to your competition – if handled correctly.


In this article, we will go over what aΒ backorderΒ means, how toΒ useΒ backorderingΒ to your advantage, the potential dangers ofΒ backorderingΒ if dealt with poorly, as well as how to handleΒ backordersΒ with yourΒ customer baseΒ and in your financial records.

Backorder definition: What is backordering in inventory management?


BackordersΒ refer to customer orders for products or goods that are not yet in stock due toΒ customer demand outpacing supply – often referred to as aΒ backlog.


Companies ranging from small e-Commerce businesses to goliath retailers like Amazon and Apple can experience backorders for a variety of reasons. You cannot preventΒ backordersΒ from happening, but you can be prepared to handle them efficiently when they do.

Backordering example


To fully understand how beneficial backorders can be to your bottom line, let us review an example.


ABC Corporation runs a profitable e-Commerce business selling easy-to-install solar panels for $250 per unit. In the weeks running up to Earth Day, the company creates a social media influencer campaign that ends up going viral nationwide.


The company plans for an industry average ROI on their advertising spend and only has only 50,000 units in stock, but initial sales figures indicate that the demand will soon outpace supply.Β 


After quickly communicating with the manufacturer, ABC Corporation determines an estimated delivery date for the additional units and ends up taking an additional 25,000 units on backorder, resulting in a total of 100,000 units sold.


Had the company issued a stockout for the stock-keeping unit (SKU) before the holiday, the consumer demand still would have existed, but their potential customers would have shopped elsewhere for their new solar panels.


Backorders let ABC Corporation generate an additional $6,250,000 in revenue – a 33% increase.


How do backorders differ from stockouts?


A backorder is similar to, but distinct from, a stockout, or out-of-stock (OOS), event.Β Backorders are purchase orders that will be fulfilled but are delayedΒ due to supply chain disruptions, assembly delays, or the fact that they have not begun production (pre-orders).


Out-of-stock events are items that cannot be purchasedΒ by the customer due to supply uncertainty. These items may have completed their production run, could be permanently out of stock, or simply have no known production, manufacturing, or arrival date.

How does backordering work?


When you have items in stock, the purchasing process is straightforward. A customer buys a product. You match the productΒ SKUΒ to the order number. The product ships to the customer, and the process is complete (assuming there are no returns).


But when aΒ backordered itemΒ is purchased, additional steps are needed.

  • First, theΒ customer ordersΒ an out-of-stock item, which generates aΒ backorder.
  • Next, theΒ backorderΒ is converted into aΒ purchase order.
  • TheΒ purchase orderΒ is then sent to the supplier.
  • The supplier then completes theΒ purchase orderΒ and sends the items to your warehouse.
  • You process and ship theΒ backordered itemΒ to the customer.

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Inventory managementΒ systemsΒ to avoidΒ backorders


1. Dropshipping


To mitigateΒ backlogΒ delays, you may consider reducing shipping and processing time by cutting out several steps of theΒ inventory managementΒ process usingΒ dropshipping.


When you use theΒ dropshippingΒ technique, you receiveΒ sales ordersΒ from customers but keep no inventory in stock yourself. Instead, these orders are sent directly to the supplier, manufacturer, or anotherΒ retailerΒ for fulfilment, who ships the order directly to the customer.


UsingΒ dropshippingΒ cuts out several of the additionalΒ fulfilment processΒ steps above. The supplier does not have to waste time shipping you the product. You do not need to receive or process the product at your warehouse. And the items do not have to be shipped multiple times to arrive at the customer’s door.



2. Just-in-timeΒ (JIT)


AnotherΒ inventory managementΒ systemΒ that can reduceΒ backorderΒ frequency isΒ just-in-timeΒ (JIT). In a nutshell, the JIT philosophy eliminates waste to simplify and streamline the production process.Β 


While JIT reducesΒ stock levels, this method can also identify and eliminate inefficiencies that can cause unexpectedΒ stockoutsΒ andΒ backlogs.


Excess inventory lets your company hide inefficiencies like waste, scrap, machine breakdowns, or poor design. JIT exposes these inefficiencies, thus helping you to produce more accuratelyΒ forecastΒ production schedules in the future.

The main causes ofΒ backorders


PurchaseΒ backordersΒ can happen for a variety of reasons - from an intern forgetting a decimal point to inclement weather. These are the five most common causes ofΒ backordersΒ affecting mid-sized businesses today.

  1. UnexpectedlyΒ highΒ demand: The most obvious cause for fulfilmentΒ backordersΒ are unusual spikes in demand. This can be a result of product seasonality, a social media campaign gone viral, or a variety of other unforeseen events.
  2. Extreme weather events: Due to our interconnected globalΒ supply chain, production and shipping can be cut off due to extreme weather events, such as cyclones or earthquakes thousands of miles away.
  3. Manufacturing or production delays: The global semiconductorΒ shortageΒ highlighted just how vulnerable entire industries and economies are to manufacturing delays even of single components.
  4. LowΒ safety stock:Β Safety stockΒ is used inΒ inventory managementΒ to provide a cushion in the event of delays or demand surges - and must be carefully managed.
  5. Human error: Perhaps an employee entered the wrongΒ SKU, or maybe you received an incorrect product from the manufacturer. Simple mistakes can create aΒ backlog of sales orders.

The benefits ofΒ backorders


Typically, a small number ofΒ backordersΒ with manageable and predictableΒ wait timesΒ is a net positive for your business. Here is why:



1. Provides a growth roadmap


TrackingΒ backorderΒ analytics can help your organisation use data to pursue expansion goals by helping you prioritise your most in-demand products and services.



2. Indicates potential for price increases

If theΒ backlogΒ is due to unexpectedly highΒ customer demandΒ outpacing supply (and notΒ supply chainΒ disruptions), you may want to consider market-testing a price increase.



3. Helps maintain lower inventory


BackordersΒ can help your company manage your balance sheet and minimise monthly recurring costs (MRC) in the form ofΒ carrying costsΒ by enabling you to maintain a lower level of inventory while maintaining sales figures.


The risks ofΒ backorders


ο»ΏWhileΒ backordersΒ can signal growth opportunities, handling yourΒ backlogΒ without proper care can have serious consequences for your business. IfΒ leadΒ timesΒ are long (or your customers notice thatΒ backordersΒ are frequent), you may lose loyal customers to your competitors.

How to handle backorders with your customer base


Honest, empathetic, and clear communication is the key to managing backorders and customer expectationsΒ effectively. Follow these 5 easy steps to reduce your chances of purchaseΒ cancellations, lost customers, and decreased revenue.

  1. Determine the ETA: Ask the source of the delay for an accurate estimated arrival date.
  2. Label your product page: If the timeframe is manageable, put a message on yourΒ product page that the item is backordered and explain when the item will be back in stock.
  3. Gather information from prospects: On your product page for the backordered item, ask visitors if they want to know when the item is back in stock. If yes, request their name and email address so you can notify them later via email.
  4. Send your customers aΒ notification: Provide your customers with an anticipated arrival date for their purchase. Thank them for their loyalty and patience and let them know what you are doing to help (like offering free expedited shipping).
  5. Communicate when the product is back in stock: Tell your existing backlog customers that the items they ordered are back in stock and are being shipped. Then, alert interested sales prospects that the item is back in stock and ask if they would like to place an order.



Accounting for backorders without affecting yourΒ bottom line


The best practice is to record these events asΒ backordersΒ in company financials - as opposed to treating them on your books like completed orders. This way, your balance sheet will not be affected in the scenario that a customer cancels their delayed order.


In addition, consider waiting to charge your customers until theΒ backordered productΒ has been received in your warehouse and has entered the shipping phase. This is a practice used successfully byΒ Amazon.


Waiting to process payments until they have shipped serves two purposes. First, this will simplify your finances because cancelled orders will not have to be reimbursed. Second, the end customer will be happy to know that you are not charging them until the product is signed, sealed, and en route.


You may also want to consider secondary costs thatΒ backordersΒ will necessitate, including expedited shipping and holding costs.

Final thoughts


BackordersΒ can happen at any time to any business, large or small. Handling yourΒ backordersΒ correctly can help spur growth and expansion, while dealing withΒ backordersΒ poorly can cause loyal customers to walk away from your business.


Now that you have a better understanding of theΒ backorderingΒ process and how to handle yourΒ backlogΒ with customers and accounting team, you should be equipped with the knowledge to useΒ backordersΒ to your advantage.


With QuickBooks Online Plus, you can turn on Inventory Tracking to stay in control of inventory levels and transaction profitability, and to set reorder points to automatically initiate purchase orders from preferred suppliers when inventory is low.


If you’re ready to simplify your inventory management and reduce time spent on manual processing,Β sign up for a QuickBooks Online Plus free trial today.


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