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Join nowHello there, HA FJ.
I appreciate the details and the steps you've taken. I can help you send your invoice with the correct font size.
Let's start with downloading and running the QuickBooks Print and PDF Repair Tool. This tool is developed to resolve common printing, sending, or saving PDF problems in QuickBooks Desktop.
You should be able to send it with desired content's sizes. Otherwise, you will have to continue performing the recommended solutions in this article: Troubleshoot PDF issue.
Keep me posted if you're able to send the invoice properly, HA FJ. Please know that I'm only a comment away if you have follow up concerns. Wishing you and your business continued success.