2019-02-01 04:00:34 Growing & Complex Businesses English Learn why ABC analysis for inventory control streamlines both your operations and accounting. Add to the bottom line by efficiently... https://quickbooks.intuit.com/r/us_qrc/uploads/2019/01/ABC_Analysis-_Inventory_Management_Principles__Classifications_featured.jpg https://quickbooks.intuit.com/r/growing-complex-businesses/abc-analysis-inventory-management-principles-classifications/ ABC Analysis: Inventory Management Principles & Classifications

ABC Analysis: Inventory Management Principles & Classifications

5 min read

One day while tending his garden an Italian economist named Vilfredo Pareto had an interesting observation. He noticed that about 80% of his peas came from only 20% of the pods in his garden. Pareto was different from most economists of his time, who focused more on moral philosophy than math.

Over time he began to notice this ratio applied to other areas of life, most significantly the fact that in 1901, 80% of land in Italy was owned by 20% of the population. He later found income followed a similar distribution. From one innocent observation, Pareto changed the path of how economics are studied and how we understand the distribution of the world’s resources.

Today this observation is known as the Pareto 80/20 Principle, where 80% of the outputs are caused by 20% of the inputs. There are plenty of 80/20 rule examples, like Microsoft once reporting that 80% of crashes in Windows were caused by 20% of their software bugs. Or that 100 companies are responsible for 71% of global emissions. We can find examples of the Pareto Principle in all facets of life — chances are, even in the profits from your business.

What is ABC Analysis?

The most commonly used method of inventory management is called ABC (Always Better Control) analysis. It’s based on the Pareto Principle, meaning it’s often the case that about 20% of a company’s inventory accounts for 80% of its value. The Pareto Principle is applied in ABC analysis to prioritize and sort inventory in order to optimize operations. ABC analysis brings simplicity to inventory analysis by putting all of your inventory into three buckets (A, B, and C) which enables you to make more operationally informed decisions.

For most businesses, especially retail, it’s uncanny how often 80% of their profits come from 20% of their total inventory, or close to it. For example, when Steve Jobs returned to Apple in 1997, he cut 70% of their products and software, discontinuing anything that wasn’t turning a profit.The way Pareto’s Principle factors into ABC analysis is how it is used to prioritize and sort certain inventory over others. ABC analysis brings simplicity to inventory analysis by putting all of your inventory into three buckets, which enables you to make more strategic decisions.

How to Use ABC Analysis

ABC analysis is popular because it’s easy to understand (thanks to Pareto), and it applies to most businesses. It’s usually one of the first things people learn when diving into inventory analysis, which is essential to maintaining positive cash flow and smooth operations.

There are many ways to sort your inventory based on the kind of business you run, but generally, A, B, and C inventory are sorted like this:

  • A-Inventory: This is your best-selling or most utilized inventory. It should be your highest priority and rarely, if ever, stockout.
  • B-Inventory: Inventory that sells regularly but not nearly as much as A inventory. Often inventory that costs more to hold than A inventory.
  • C-Inventory: This is the rest of your inventory that doesn’t sell much and generates the least revenue and makes up the bulk of your inventory cost.

ABC analysis allows you to separate your most important inventory from the rest so you can give it the time and focus it deserves, to boost your profits and control your costs. Categorizing your inventory with an ABC analysis is essential with physical products because it protects your profit margins and prevents write-offs and losses for spoiled inventory. It is also the first step in reducing obsolete inventory, optimizing inventory turnover rate, increasing prices, and forecasting demand.

For example, let’s say you ran a women’s accessories boutique. You just had a good quarter and you finally have the time to analyze inventory. As you can see in the chart below, earrings are your most popular items, shoes are almost as popular, but neither are pricey so they don’t generate much revenue. However, your designer purses make up 70% of your revenue, even though you only sold 13 of them.

It’s clear purses should be in category A, shoes in category B, and earrings in category C.

Product

Items

%

Sales

%

Category

Purses

30

13

70,000

70%

A

Shoes

80

35

20,000

20%

B

Earrings

120

52

10,000

10%

C

Total

230

100

100,000

100

Now, what can you do with this analysis? To start, you could spend more time looking for the best designer purses, finding higher-end items to increase sales. You could also negotiate better terms with vendors, or spend money advertising your purse selection. Maybe you want to increase your purse inventory so you have a bigger selection.

To perform an ABC analysis for your business, follow these three steps:

1. Classify Your Inventory

The way you classify your inventory depends on what kind of business you’re running and your company’s objectives. Your classifications should align with the kind of inventory you hold and how your business is run. Any metric you use should measure your inventory’s consumption value for a given time period. Common metrics are total sales, gross margin, purchasing costs, and holding costs. After you calculate the percentages for each item, place them in your A, B, and C categories.

2. Create Rules for Inventory Classes

For each class of inventory (A, B, C), create a set of rules or actions for how your classifications should function. For example, class A inventory should never have a stock out or have a certain turnover threshold. Then for class C, it’s fine if you have stockouts, but you don’t want to write off any spoiled inventory. You could rely on an inventory management solution to gain rapid insight into how your team is performing relative to these standards.

3. Monitor and Look for Opportunities to Change Classes

As you grow and add items to your inventory, your classification mix will change. If you continue to monitor your analyses, you’ll start to notice patterns and be able to forecast which inventory is most important for you to manage, and which are least important. By always having the right inventory mix, your operations will run more efficiently and cash flow nightmares will eventually be a thing of the past.

Final Thoughts

The Pareto 80/20 Principle has been shown to have a timeless application to so many parts of modern life, it’s no wonder it’s become an essential tool for entrepreneurs today. Handling inventory in today’s always-on business environment can be overwhelming, especially if you don’t have the right software tools to keep up.

Rate This Article

This article currently has 6 ratings with an average of 1.7 stars

Information may be abridged and therefore incomplete. This document/information does not constitute, and should not be considered a substitute for, legal or financial advice. Each financial situation is different, the advice provided is intended to be general. Please contact your financial or legal advisors for information specific to your situation.

Help Your Business Thrive

Get our newsletter

Thanks for signing up!

Check your inbox for a confirmation email.*

*Check your spam folder if you don’t see a confirmation email.

Related Articles

Inventory Analysis: Methods, Strategies And Procedures

When a hurricane starts to form off the eastern seaboard, Walmart sends…

Read more

How Inventory Types & Classifications Can Boost Your Bottom Line

Near the close of the 20th century, Hewlett Packard overtook IBM as…

Read more

How to Optimize Inventory to Maximize Profitability

Profitability is about more than sales, but that tends to be the…

Read more